Products

Airwell pumping system overview  

The Airwell pump

Our unique air operated pumping systems are renowned for their reliability, adaptability and durability because of the following unique features:

  • Ability to handle high grit laden.
  • Ability to pump corrosive fluids.
  • Ability to adjust from very low to higher flow capabilities (0 - 100,000 litres per day).
  • A simple float valve on a tank can automate the Airwell system. When the tank is full the system will shut down until water level drops and the system will automatically restart. This "on demand" feature is built into every Airwell pumping system.
  • Ability to adjust to varying bore yields and self-regulate without damage to pump or bore. It actually can turn a non - producing bore into a reliable water supply.
  • Can operate long distances from electric power, sometimes up to 15 kms away.
  • Multiple pumps can be powered from the same compressor and airline.
  • High quality materials used (316S/S) and componentry manufactured to the highest standards.
  • Long service life with low maintenance characteristics due to few mechanical / moving parts.
  • Simple to install and operate.
  • Australian-made with all parts stocked locally.
  • Customised pumps / systems to suit a particular application.
  • Can be integrated with other pump systems.
  • Multiple pump systems can be controlled / monitored remotely.
  • Many systems include full SCADA remote monitoring and control.
  • Intrinsic safe options available for potentially dangerous / explosive environments.

The Airwell system setup

The main components of an Airwell system are:

  • The air compressor which can be single or three phase electric. It is usually located in a shed were a power supply already exists.
  • The airline which transfers the compressed air from the compressor to the pump location and can be 15km long or more if sufficiently sized.
  • The controller which is required to control the pump operation and can be either solar or mains powered. It is usually located on the surface close to the pump.
  • The cable kit which transfers the pump body "full" or "empty" signals to the controller.
  • The pump body which can vary according to the bore size and the required flow rate. It is located downhole.
  • The discharge water line can include valves and flow switches to control the required storage tank / dam water level.

 The Airwell system operation

  • The pump body is being allowed to passively fill at the natural production rate of the well.
  • Once the controller receives a "full" signal will pressurize the pump body with compressed air.
  • The pump's content is being discharged through the discharge line.
  • Once the controller receives an "empty" signal will discharge the pump body and let it start filling again.

 Watch the Airwell system in action:

Airwell pumps range  
   

Bottom filling pumps

  • Application: Bores (Water supply, Sampling, Leachate recovery)
  • Displacement: 0.8Lit - 50Lit
  • Body diameter: 45mm - 220mm

The most common Airwell pumps. They are designed to pump water, contaminated, corrosive fluids from bores and they last for many years.

   

Top filling pumps

  • Application: Bores (Fresh water harvesting above more saline water, Pollution recovery of floating contaminates)
  • Displacement: 1Lit - 12Lit
  • Body diameter: 45mm - 150mm

These pumps are designed to fill from the top. They can pump to the surface all liquid above the top of the pump. As the water level drops to the top of the pump, the pump stops cycling.

   

Sump pumps

  • Application: Sumps or inland waterways (Water supply, Leachate recovery)
  • Displacement: 13Lit - 125Lit
  • Min sump diameter: 550mm

These pumps are designed to be submerged in sumps and keep the water level as low as possible.

   

Transfer pumps

  • Application: Water lines (Transfer the water in long distance, Lift the water up a steep rise)
  • Displacement: 25 Lit

The purpose of this pump is to get connected in series with the water line at one or more stages. It can give the water a total dynamic head of up to 80m at each stage.

   

Floating pumps

  • Application: Waterways, Dams, Lakes (Water supply, Leachate recovery)
  • Displacement: 25Lit

This floating pump has been used for more than 20 years in multiple locations throughout Australia. The compact pump and controller design allows the system to be highly mobile in applications where a single pump may be moved for use in multiple locations.

   

Evaporating pump

  • Applications: Ponds (Leachate evaporation)
  • Displacement: 95Lit

This floating pump has been succesfully used to increase the evaporating rate of leachate ponds. The filling procedure is quick thanks to the 8 inlet screens. With the 4 sprinklers attached at the corner posts, water is sprayed all arround at a big domed shape. All the sprayed tiny drops increase massively the liquid face in contact with the atmosphere, accelerating evaporating procedure.

   

Oil and Gas pumps

  • Application: Gas wells (Deliquification)
  • Displacement: 65Lit
  • Body diameter: 142mm

Our top quality, minespec, high pressure pump designed to operate at 1500m depths. It can successfully replace the expensive to maintain progress cavity pumps, and make a low producing bore profitable for many years on. Safe and wear resistant construction are the main design aspects of this high pressure gas operated pump. Pumping flow rate can be remote controlled and adjusted to each bore's specific requirements. Coal fines and mud can be pumped without damaging the pump for a long period.

 

Airwell controllers range  
   

Solar controller

  • Application: Agricultural, Farming, Industrial
  • Capacity: 1 pump
  • Intrinsic safe: No

This controller is ideal for use where a water bore is located far away from an electrical supply.

Thanks to the integrated solar panel and battery combination it can control the Airwell pump operation and provide water supply 24/7.

The amount of pumped water can be found with the integrated counter.

   

Basic controller

  • Application:Agricultural, Farming, Industrial
  • Capacity: 1 pump
  • Intrinsic safe: Optional

This is a mains powered controller, so it has to be close to an electrical supply.

If powered by a 8 x 8 skid controller can be intrinsic safe as an option.

The amount of pumped water can be found with the integrated counter.

   

S/S enclosure controller

  • Application: Industrial
  • Capacity: 3 pumps x 3 bubblers max
  • Intrinsic safe: No

This is a mains powered controller, so it has to be close to an electrical supply.

It can control up to 3 pumps and 3 bubblers.

The amount of pumped water can be found with the integrated counter.

The water level in the bores can be found with the pressure gauges located inside the enclosure.

   

Portable controller

  • Application: Industrial (sampling)
  • Capacity: 1 pump
  • Intrinsic safe: No

This portble controller can be powered by mains (via transformer) or straight from the car battery (via cigarette lighter plug).

The amount of pumped water can be found with the integrated counter.

It also contains a dual timer which makes it suitable to operate a pump without using the probe signal.

   

Skid controller

  • Application: Industrial
  • Capacity: 8 pumps x 8 bubblers max
  • Intrinsic safe: Optional
  • Telemetry: Optional

This controller is ideal for use where multiple water bores are located far away from an electrical supply.

It can control up to 8 pumps and 8 bubblers.

Thanks to the integrated solar panel and battery combination it can control the Airwell pumps operation and provide water supply 24/7.

The amount of pumped water can be found with the integrated counters.

The water level in the bores can be found with the pressure gauges located inside the enclosure.

Intrinsic safe and telemetry are available as an option.

 

Bore sampling units  

The Airwell Group sampling units are manufactured from the highest quality components and assembled in our Perth factory.

Why choose Airwell?

  • Mine site approved constructions.
  • Choice of Airwell sampling units that meet your requirements.
  • Up to 15-20 bores sampled in a day depending on bore depth, yield and distance between bores.
  • Low risk of contamination with coaxial discharge, airline and cable system.
  • No minimum flow rate in low flow applications.
  • High grit tolerance with no parts likely to be damaged by high grit bores.
  • 1¾” (45mm) dia x 1 or 2m long sampling pump goes down 50mm casing diameter.
  • 3½” (89mm) dia x 1 or 2m long sampling pump for larger casing diameter and higher flow rates.
  • All pumps are interchangeable on our standard hose reel system.
  • Silenced air compressor and hydraulic pack.
  • Reduced OH&S issues with no manual handling required to raise or lower pumps.
  • Electrical safety with system requiring no high voltages and no trade licences to operate or maintain.
  • Comprehensive training provided.

Notes:

  • Lowering or raising of the pump is done mechanically.
  • Arm lifting, lowering, swiveling is done mechanically (depending on model).
  • By using the coaxial hose setup, the single R7 1” I/D hose eliminates the possibility of contamination being trapped within multiple hose bundles bound together with duct tape or cable ties.
  • Hose lengths are made to customer requirements from 30 metres to 110 metres in length.
  • Disinfecting the pump and internals of the hose between bores is done by simply placing the pump in a container with a Decon 90 solution or similar.

 

   

  • Equipment Type: Trailer
  • Powered by: Diesel engine
  • Hose winding: Hydraulic motor
 
   

  • Equipment Type: Single frame skid
  • Powered by: Diesel engine
  • Hose winding: Compressed air motor
 
   

  • Equipment Type: Single frame skid
  • Powered by: Diesel engine
  • Hose winding: Handwheel
 
Solar powered pumping systems  

The solar pumping proposal from Airwell consists of a galvanized steel frame and a Franklin solar powered submersible pump.

There are many frame types available to suit any combination of solar panels, according to the customer's needs.

The Franklin submersible is 100% controlled by a VSD optimised for solar powered systems. In order to improve efficiency, no batteries exist to the system.

In some specific cases an Airwell pumping system can be mounted instead of the Franklin one.

18 panel frame

14 panel frame

12 panel frame

10 panel frame

9 panel frame

8 panel frame

7 panel frame

4 panel frame

Echometer Digital Well Analyser  

Airwell Group is now able to supply and service the Echometer Digital Well Analyser. The Well Analyser is an integrated artificial lift data acquisition and diagnostic system which allows the operator to maximise oil and gas production and minimise operating expense.

Well productivity, reservoir pressure, overall efficiency, equipment loading and well performance are derived from the combination of measurements of surface pressure, acoustic liquid level, dynamometer, power and pressure transient response.

This portable system is based on a precision analog to digital converter controlled by a notebook computer with windows based application. The Well Analyser acquires, stores, processes, displays and manages the data at the well site to give an immediate analysis of the well’s operating condition.

Airwell can also supply in addition to the standard Echometer Well Analyser the Model M Echometer for determining liquid level and also the Model H Echometer for use in hazardous environments.

Airwell can also supply the full range of Echometer spare parts and replacement parts including replacement gas guns and even Echometer chart paper. Airwell also has experience in the service and repair of Echometer equipment and can service and repair Echometer Well Analysers and gas guns.

For more information on the Echometer Model H, M and Well Analyser (TWM) please read the technical data sheets:

Datasheet A

Datasheet B

** Contract Echometer testing currently only available in USA. Systems available for purchase globally**

Custom constructions  

Stuffing box for sealed bore drilling.

Bore casing reducing sleeves.

Overhead pipework to bypass a footpath.

Wellcap.

Silt interceptor.

Solar trailers with DC compressors and PLC units for automatic pollution recovery.

Submersible pump controllers with VSD and flow meter.

Controller skids for Oil & Gas wells deliquification.